Master the Curve: A Complete Guide to Using the Jig for Bending Hull Planks

Welcome to the world of ship modeling!

One of the most common questions I receive is: "How do I properly use the Jig for Bending Hull Planks?"
Since Pavel Nikitin is currently busy developing and producing our exciting new models, I’ve put together this detailed guide to help you get the most out of this essential tool.

A Quick Tip: Don't let the "Santa Maria" engraving on the parts mislead you. While this jig was originally designed for that kit, it is a universal tool. I personally used it to perfectly bend the planks for Captain John Smith’s Shallop, and it works just as well for any wooden model ship.

Step 1: Assembling Your Jig
Before you can start shaping wood, you need to assemble the tool itself. Your kit includes templates for three different bending radii, labeled 1, 2, and 3.

Group the Parts: Each numbered template consists of three identical wooden layers.

Alignment is Key: To ensure the layers are perfectly aligned, insert the provided rectangular guides (pins) into the matching holes before applying glue.

Bonding: Apply wood glue between the layers and let them dry thoroughly.

The Base: The kit also includes rectangular blocks that allow you to stand the templates vertically. Whether you glue the templates into these blocks or leave them removable for easy storage is entirely up to your preference.

Step 2: Preparing the Wood

To make a wooden plank elastic and prevent it from snapping, it must be hydrated and softened.

Submerge your plank in hot water for 10-15 seconds.

Note: The exact time depends on the type of wood and its thickness. Some hardwoods may require a bit more soaking time.

⚠️ CAUTION: Working with hot water carries a risk of burns. Please handle with care and use tweezers or pliers if necessary.

Step 3: The Bending Process
Once the plank is flexible, you are ready to shape it:

Insert: Slide one end of the wet plank into the slot (groove) on the template.

Form: Carefully press the plank along the curved radius of the template.

Secure: Clamp the other end of the plank to the template using a small spring clamp or clothespin.

Dry: Allow the plank to dry completely while clamped. If you remove it while it's still damp, the wood will lose some of its curve and "spring back."

The Golden Rule: The Progressive Method
Important: You cannot bend a dry plank to a sharp radius (like Radius 3) immediately without breaking the fibers.

If your model requires a very tight curve, use the Progressive Step Method:

First, bend the plank on Radius 1 and let it dry.

Next, re-soak it and bend it on Radius 2.

Finally, repeat the process for Radius 3.

This gradual approach ensures a smooth, professional-looking hull without any wasted material or broken planks.

Final Thoughts
I hope this guide helps you enjoy the assembly process even more. There is something truly satisfying about seeing a flat piece of wood take on the elegant curves of a historic ship's hull.

Happy modeling!

HobbySkipper